About Us
Welcome to Foundry Professional
Who Are We
The Foundry Professional who has Through Knowledge of Investment Casting Process.
Our Mission
To Utilize our Expertise & Help Small Scale Foundries who expect expert Advice in solution of casting defects.
What We Do
On Request we are ready to advice on quality castings & to solve casting defects & problems.
ABOUT
MR. SANTOSH KUMAR MAURYA
THE TROUBLE SHOOTER OF METALLURGICAL , MECHANICAL OR PROCESS ISSUES. FOUNDER BELONGS TO TINY VILLAGE OF UTTAR PRADESH AND HAS STARTED HIS JOURNEY AS ASST. ENGINEER. BY NOW SANTOSH IS KNOWN NAME AS INVESTMENT CASTING EXPERT IN TECHNICAL TROUBLE SHOOTING.
Our 6-D process
01
Discover
Discover the Goal
02
Define
Define the Objectives to Reach at Goal
03
Design
Design the Strategy of Applying Objectives
04
Develop
Develop Process Parameters
05
Deploy
Deploy the Strategies & Plans
06
Deliver
Deliver the Best Solution with Explaination
WHY TO CHOOSE US ?
MECHANICAL
SPECIALIZATION IN SHOOT OUT THE CASTING DEFECTS LIKE SHRINKAGE, POROSITY, PIN HOLE, BLOW HOLES, INCLUSION, COLD RUN, SAND WASH.
SPECIALIZATION IN SHOOT OUT THE DIMENSIONAL ISSUE LIKE BENDING, OVALITY, RUN OUT.
WELL KNOWLEDGE OF ALL INVESTMENT CASTINGS DEPARTMENT LIKE WAX, COATING, MELTING AND FETTLING.
METALLURGY
SPECIALIZATION IN FOUNDRY METALLURGY (MELTING, HEAT TREATMENT, LAB, NDT PROCESS, WELDING, ACID PICKLING AND PASSIVATION).
WELDING
WELL KNOWLEDGE OF WELDING AND WELDING INSPECTION.
QUALITY SYSTEMS
WELL KNOWLEDGE AND EXPERIENCE OF QUALITY MANAGEMENT SYSTEM. MORE THAN 6 YRS. EXPERIENCE AS M.R.
SUCESSFULLY COMPLETED IMPLEMENTATION OF ISO/TS 16949 AND IATF 16949 WITH ISO 9001:2015.
SUCESSFULLY COMPLETED MARINE APPROVAL CERTIFICATION THROUGH LR, DNV &GL.
SUCESSFULLY COMPLETED PED AND AD2000W0 CERTIFICATION.
WELL KNOWLEDGE AND EXPERIENCE OF INTERNAL AUDIT (SYSTEM AUDIT, PROCESS AUDIT, PRODUCT AUDIT.
TRAINED INTERNAL AUDITOR FOR ISO 9001:2015.
TRAINED INTERNAL AUDITOR FOR IATF 16949:2016
WELL KNOWLEDGE AND EXPERIENCE OF PPAP DOCUMENTS (APQP, MSA, SPC, FMEA, CONTROL PLAN)
WELL KNOWLEDGE OF ROUTE CAUSE ANALYSIS, WHY- WHY ANALYSIS, RISK ANALYSIS, CAPA REPORT, 8D REPORT.
WE KNOWLEDGE OF 7 QC TOOLS.
DIE – DEVELOPMENT
SPECIALIZATION IN METHODING ( FEEDING, GATING, RISERING) FOR SOUND STEEL CASTINGS.
MELTING
WELL KNOWLEDGE AND EXPERIENCE OF MELTING PROCESS WITH CHARGE CALCULATION FOR DIFFERENT GRADE OF STEEL LIKE CARBON STEEL, MARTENSITIC STEEL, AUSTENITIC STAINLESS STEEL, DUPLEX AND SUPER DUPLEX STAINLESS STEEL, SUPER ALLOYS, HIGH NICKEL STAINLESS STEEL.
HEAT TREATMENT
SPECIALIZATION IN DIFFERENT TYPES OF HEAT TREATMENT PROCESS LIKE NORMALIZING, SOLUTION ANNEALING, TEMPERING, HARDENING, CARBURISING, INDUCTION HARDENING TO ACHIEVE REQUIRED PHYSICAL PROPERTIES.
LABORATORY & TEST
WELL KNOWLEDGE AND EXPERIENCE IN LABORATORY TESTING AS BELOW
CHEMICAL TESTING BY SPECTRO METER
TENSILE TESTING WITH AND WITHOUT EXTENSOMETER
HARDNESS TESTING BY ROCKWELL AND BHN HARDNESS TESTING MACHINE
IMPACT TESTING ON DIFFERENT TEMPERATURE
MICROSTRUCTURE TESTING OF CARBON STEEL, C.I., SG IRON, AUSTENITIC STAINLESS STEEL, DUPLEX STAINLESS STEEL, CASE HARDENED STEEL, INDUCTION HARDENED STEEL.
GRAIN SIZE DETERMINATION IN MICROSTRUCTURE
FERRITE CONTENT TESTING
IGC TESTING AS PER ASTM A262 PR. A, B AND C
NDT TESTING (NDT LEVEL-II IN RT, MPT, LPT)
Would you like to start a project with us?
Just Contact Us for Any kind of Foundry Problem